Tensioner Idlers / toothed / H, L / flanged pulley selectable / single bearing, double bearing / aluminium, steel (Part Numbers - CAD Download)

Tensioner Idlers / toothed / H, L / flanged pulley selectable / single bearing, double bearing / aluminium, steel
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Back to the Category Toothed Pulleys/Timing Pulleys/Idler Pulleys

Technical Drawing - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Flanged Idlers with Teeth - Center Bearing:Related Image
Open the technical drawing in the new window
 

Available dimensions and tolerances can be found under the tab More Information.

Basic Properties (e.g., material, hardness, coating, tolerance) - Toothed Pulleys/Timing Pulleys/Idler Pulleys

 
TypeMaterialSurface Treatment
Center BearingBoth Sides BearingMain BodyFlangeBearing
AATFAATFWAluminum Alloy 7000 seriesAluminum Alloy 5000 seriesSteelClear Anodize
-AKTFWHard Clear Anodize *
BATFBATFWEN 1.1191 Equiv.EN 1.0330 Equiv.Black Oxide
MATFMATFWElectroless Nickel Plating
* Hard Clear Anodize: Film Hardness 300HV ~

Further specifications can be found under the tab More Information.
 

Composition of a Product Code - Toothed Pulleys/Timing Pulleys/Idler Pulleys

• Center Bearing
Part Number
 
Type Number of Teeth Applicable Belt
AATF 22 L050

• Both Sides Bearing
Part Number-d
 
Type Number of
Teeth
-Applicable Belt
BATFW 20-L100-15

Alterations - Toothed Pulleys/Timing Pulleys/Idler Pulleys


Flanged Idlers with Teeth - Center Bearing:Related Image

Here to the Overview of Options as PDF.

General Information - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Toothed pulley - synchronous pulley - belt pulley - product assortment

 

Selection details of toothed pulleys/timing pulleys/idler pulleys

- Material: aluminum, steel, stainless steel (stainless steel), plastic

- Coatings: uncoated, burnished, anodized, nickel-plated

- Profile form: 1.5GT, 2GT, 3GT, 5GT, P2M, P3M, P5M, P8M, S2M, S3M, S5M, S8M, S14M, T2.5, T5, T10, AT5, AT10, 5M, 8M, 14M, 8YU, H, L, MXL, XL, PowerGrip GT3: MR2, MR3, MR5

- ISO tolerances: H7

- Belt width (mm): 4, 4.8, 6, 6.4, 7, 7.9, 9, 9.5, 10, 12, 12.7, 15, 18, 19.1, 20, 25, 25.4, 26, 28, 30, 31, 38,1, 40, 50, 50.8, 53, 60, 74, 76.2, 100

- Belt width (inches): 0.19, 0.25, 0.31, 0.37, 0.5, 0.75, 1, 1.5, 2

- Number of teeth: 10 to 72

 

Description/Basics

The toothed pulley for mechanical engineering is intended for the transmission of force and torque. Timing pulleys enable a gear ratio of speeds through belt pulleys of different sizes. Timing pulleys are more efficient, durable and significantly more maintenance-friendly compared to chain transmissions.

How much torque and load a timing pulley can transmit depends on the width of the belt. The width of the belt must be calculated. It is recommended to ensure the belt is correctly tensioned. MISUMI already offers the suitable idler pulley and return rollers with integrated ball bearings. For design and design help follow this link.

Different profile shapes of the toothed belts and belt pulleys are responsible for the transmission of power. Depending on the positioning accuracy, the applied torque and the conveying weight, MISUMI offers the fitting pulley. Toothed belt drives are generally used in the industry in three areas:
Positioning: Timing pulleys is often used in 3D printers. A toothed pulley with a semi-circular profile (e.g., GT) is often used for the required position accuracy of a 3D printers. The round shape offers the benefit of little play when the direction changes.
Drive: toothed pulleys are also used for high torque. In most cases, a timing pulley with a rounded trapezoidal profile (e.g., S8M) is used. These are particularly well suited for the transmission of high forces, which occur in drives of various applications in order to drive mechanical components.
Conveying: toothed pulleys can also be used for transporting loads. A straight trapezoidal profile is often used for this purpose (e.g., AT). This toothed pulley shape offers a large surface for loading and transmitting of loads.

Which toothed pulley or timing pulley is the right one for your application depends on the respective task of the toothed belt drive. Different toothed disc profiles have proven themselves for each type of application.

Various bore hole shapes and fastening variants are available for shaft mounting. These allow fastening via set screws, keyways and by means of Mecha locks. Fastening via a clamping sleeve has the further advantage that it allows adjusting the alignment continuously. The MISUMI product assortment has these ready-to-install.

Application Examples - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Application example: idler pulley - idler pully toothed with chain tensioner - toothed pulley with chain tensioner

Application example: idler pulley
(1) Idler pulleys, (2) chain tensioner

Application example: return roller - return roller with cantilever pin - synchronous pulley with on-board disc - toothed pulley with on-board disc

Application example: deflection roller
S (1) Toothed pulleys with crimp disc, (2) nut, (3) washer, (4) cantilever shaft, (5) retaining ring

Application example: synchronous pulleys - toothed pulleys with toothed belts - toothed pulley with screw-on clamp

Application example: timing pulleys
(1) Flat head screw, (2) Timing pulley, (3) Timing belt, (4) Screw-on terminal

Application example: toothed belt drives - toothed pulleys with crimp disc - idler pulley with crimp disc - tensioning of the toothed belt

Application example: of toothed belt drives
(1) Toothed belt, (2) driven toothed pulley with crimp disc, (3) idler pulley with crimp disc, (4) driving toothed pulley with crimp disc

 

Industrial Applications

3D printer industry
Automotive industry
Pharmaceutical industry
Packaging industry

Part Number:  

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Part Number
MATFW20-L075-15
MATFW20-L100-15
MATFW22-H100-20
MATFW22-H150-20
MATFW22-H200-20
MATFW22-L075-15
MATFW22-L100-20
MATFW24-H100-25
MATFW24-H150-25
MATFW24-H200-25
MATFW25-H100-25
MATFW25-H150-25
MATFW25-H200-25
MATFW28-H100-25
MATFW28-H150-30
MATFW28-H200-30
Part Number
Standard Unit Price
Minimum order quantityVolume Discount
Standard
Shipping Days
?
RoHSBelt Type Belt Width
(mm)
Operating belt width
(Inch)
[T] Number of Teeth Material Surface Treatment [d] Diameter (Shaft Bore)
(mm)

80.09 €

1 Available 10 Days 10L19.10.7520EN 1.1191 Equiv.Electroless Nickel Plating15

89.21 €

1 Available 10 Days 10L25.4120EN 1.1191 Equiv.Electroless Nickel Plating15

130.82 €

1 Available 10 Days 10H25.4122EN 1.1191 Equiv.Electroless Nickel Plating20

164.74 €

1 Available 10 Days 10H38.11.522EN 1.1191 Equiv.Electroless Nickel Plating20

197.01 €

1 Available 10 Days 10H50.8222EN 1.1191 Equiv.Electroless Nickel Plating20

91.99 €

1 Available 10 Days 10L19.10.7522EN 1.1191 Equiv.Electroless Nickel Plating15

95.40 €

1 Available 10 Days 10L25.4122EN 1.1191 Equiv.Electroless Nickel Plating20

156.63 €

1 Available 10 Days 10H25.4124EN 1.1191 Equiv.Electroless Nickel Plating25

186.00 €

1 Available 10 Days 10H38.11.524EN 1.1191 Equiv.Electroless Nickel Plating25

218.76 €

1 Available 10 Days 10H50.8224EN 1.1191 Equiv.Electroless Nickel Plating25

162.08 €

1 Available 10 Days 10H25.4125EN 1.1191 Equiv.Electroless Nickel Plating25

194.85 €

1 Available 10 Days 10H38.11.525EN 1.1191 Equiv.Electroless Nickel Plating25

229.76 €

1 Available 10 Days 10H50.8225EN 1.1191 Equiv.Electroless Nickel Plating25

179.03 €

1 Available 10 Days 10H25.4128EN 1.1191 Equiv.Electroless Nickel Plating25

226.87 €

1 Available 10 Days 10H38.11.528EN 1.1191 Equiv.Electroless Nickel Plating30

274.68 €

1 Available 10 Days 10H50.8228EN 1.1191 Equiv.Electroless Nickel Plating30

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Back to the Category Toothed Pulleys/Timing Pulleys/Idler Pulleys

Technical Drawing - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Flanged Idlers with Teeth - Center Bearing:Related Image
Open the technical drawing in the new window

Specification Tables - Toothed Pulleys/Timing Pulleys/Idler Pulleys

■L (Center Bearing)
Part NumberShaft Dia.
d
P.D.O.D.FEAWSBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DBAATFBATFMATF
AATF
BATF
MATF
16L0501048.5147.755540141956200ZZx1309   
L07521268.5   
18L0501254.5753.81614514194.56201ZZx13210   
L07521268   
L100273266201ZZx2   
20L0501260.6459.88675014194.56201ZZx13210   
L07521268   
L100273266201ZZx2   
22L0501566.7065.948060141946202ZZx13511   
30L0501590.9690.209980141946202ZZx13511 --

■L (Both Sides Bearing)
Part NumberShaft Dia. dP.D.O.D.FEAWDhBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DBAATFWBATFWMATFW
AATFW
BATFW
MATFW
14L050842.4541.684835141916.5698ZZx2196   
L0752126   
L1002732   
L1504045 --
15L050845.4844.724835141916.5698ZZx2196   
L0752126   
L1002732   
L1504045 --
16L050848.5147.755540141916.5698ZZx2196   
L0752126   
L1002732   
L1504045 --
16L0501048.5147.755540141919.56900ZZx2226   
L0752126   
L1002732   
L1504045 --
18L0501254.5753.8161451419256001ZZx2288   
L0752126   
L1002732   
L1504045 --
20L0751560.6459.8867502126296002ZZx2329   
L1002732   
L1504045 --
22L0751566.7065.9480602126296002ZZx2329   
L100202732376004ZZx24212   
L1504045 --
30L0501290.9690.2099801419226901ZZx2246 --
L075152126296002ZZx2329 --
L100202732376004ZZx24212 --
L1504045 --

■H (Center Bearing)
Part NumberShaft Dia.
d
P.D.O.D.FEAWSBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DBAATFBATFMATF
AATF
BATF
MATF
14H0751256.6055.226145212636201ZZx23210-  
H10027326   
H15015404511.56202ZZx23511   
H200545918.5   
16H0751264.6863.317056212636201ZZx23210-  
H10027326   
H15015404511.56202ZZx23511   
H200545918.5   
18H0751572.7771.398060212646002ZZx2329-  
20H0751580.8579.488767212646002ZZx2329-  
22H0751588.9487.569575212646002ZZx2329-  
24H0751597.0295.6510484212646002ZZx2329-  
25H07515101.0699.6911190212646002ZZx2329-  
28H07515113.19111.82123102212646002ZZx2329-  

■H (Both Sides Bearing)
Part NumberShaft Dia. dP.D.O.D.FEAWDhBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DBAATFWAKTFWBATFWMATFW
AATFW
AKTFW
BATFW
MATFW
14H0751256.6055.2261452126276201ZZx23210--  
H1002732    
H150154045306202ZZx23511    
H2005459    
15H0751260.6459.2767502126276201ZZx23210--  
H1002732    
H150154045306202ZZx23511    
H2005459    
16H0751264.6863.3170562126276201ZZx23210--  
H1002732256001ZZx2288    
H1504045    
H2005459276201ZZx23210    
16H1001564.6863.3170562732296002ZZx2329    
H1504045    
H2005459306202ZZx23511    
18H1002072.7771.3980602732376004ZZx24212    
H1504045    
H2005459416204ZZx24714    
20H1002080.8579.4887672732376004ZZx24212    
H1504045416204ZZx24714    
H2005459    
22H1002088.9487.5695752732376004ZZx24212    
H1504045416204ZZx24714    
H2005459    
24H1002597.0295.65104842732426005ZZx24712    
H1504045466205ZZx25215    
H2005459    
25H10025101.0699.69111902732426005ZZx24712    
H1504045466205ZZx25215    
H2005459    
28H10025113.19111.821231022732426005ZZx24712    
H150304045566206ZZx26216    
H2005459    

Alterations - Toothed Pulleys/Timing Pulleys/Idler Pulleys


Flanged Idlers with Teeth - Center Bearing:Related Image

Here to the Option Overview PDF

Basic information

Type Idlers with Teeth Timing Pulleys/Idlers Idlers

Frequently Asked Questions (FAQ)

Question:

Do you have any belt pulleys without a hole?

Answer:

The MISUMI toothed pulleys always have a pilot bore. It is expanded depending on your configuration. It provides the advantage that the belt pulleys are already provided with a suitable shaft bore ready for installation. Therefore, it does not require time-consuming post-processing.

Question:

Do you have timing pulleys made of aluminum?

Answer:

The MISUMI online shop also offers timing pulleys or toothed pulleys in aluminum. Furthermore, we are also offering belt pulleys in steel and stainless steel. The return rollers and idler pulleys for the timing belts are also available in plastic.

Question:

Is a transmission with toothed belt pulleys possible?

Answer:

With toothed pulleys, a gear ratio is possible in a drive. The gear ratio is established based on the number of teeth on the belt pulleys. It should be ensured that the minimum number of teeth of the timing pulley disc is not undercut.

Question:

Which type of the toothed belt pulley can be clamped during assembly?

Answer:

There are a number of ways to install timing pulleys on a shaft. For applications that are not exposed to high torque, such as conveyors, it can be sufficient to fasten a timing pulley using clamping threaded pins. For this purpose, the shaft should have a flat surface.
For higher loads, a toothed pulley with a keyway can also be used.
A further variant is the fastening of a timing pulley via a conical chip sleeve. Depending on the type of Mecha lock, the timing pulley requires lateral internal threads, which can be added through additional options in the MISUMI online shop.
A timing pulley with a bore hole can also be combined with a Mech lock. MISUMI is offering this combination as a set.

Question:

Where do you position the tension roller?

Answer:

If an idler pulley should be utilised, it should be positioned on the sag side. This means that the idler pulley is attached to the side not subjected to pull.
Ideally, a toothed idler pulley is mounted on the inside of the toothed belt. The tensioning roller should always be larger than the smallest toothed idler pulley of the belt drive system.
If an idler pulley must tension the toothed belt from the outside, then a non-toothed (flat) idler pulley should be used. Cantilever pins, which MISUMI offers in various geometric versions, are suitable for fastening.

Question:

Which parallel key can be used for the toothed pulleys?

Answer:

The parallel key size is based on the shaft diameter. In this case, it is recommended using the MISUMI parallel keys, as they fit better when MISUMI toothed pulleys are used. See Overview available as PDF for keyway tolerances.

Question:

Is a timing pulley with a round profile better?

Answer:

Timing pulleys and round-profile timing belts are not recommended for every application. For example, the round profile shape is well suited for applications that require high positioning accuracy. Therefore, they are often used in 3D printers and scanners. Compared to other profile shapes, the round profile shape has a higher wear resistance. Another advantage of the round profile shape is the minimized play in the return (reverse play).

Question:

Which belt pulley is suitable for Gates toothed belts?

Answer:

The GT and EV timing pulleys are suitable for Gates’ toothed belts. However, these require you put attention to the slope (distance of the teeth) of the toothed belt. It must be checked whether these correspond to the selected toothed pulley.

Question:

Are the curtain discs necessary for the toothed pulleys?

Answer:

It is recommended using the smaller belt pulleys particularly with curb disc. The curb disk ensures that the toothed belt does not migrate down from the toothed belt pulley. Even with the smallest misalignment of a pulley, there may be a risk that the toothed belt will move and jump during operation.

Question:

How is the gearing of the toothed pulleys manufactured?

Answer:

The gear teeth of the MISUMI toothed belt pulley are mainly pushed. This ensures high manufacturing accuracy. As a result, the teeth fit precisely into the toothed belt profile of the timing belts and ensure optimal power and torque transmission.

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