Tensioner Idlers / toothed / profile selectable / flanged pulley deselectable / single bearing, double bearing / aluminium

Tensioner Idlers / toothed / profile selectable / flanged pulley deselectable / single bearing, double bearing / aluminium
  • Promotional pricing ends 30/11/2024
  • Volume Discount
  • Order quantities extended (D-JIT)

(i)Remark

  • Please note that the swaged flange options, NFC, RFC, and LFC, are not reflected in the CAD data.

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Back to the Category Toothed Pulleys/Timing Pulleys/Idler Pulleys

Technical Drawing - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Flanged Idlers with Teeth - Center Bearing:Related Image
Open the technical drawing in the new window
 

Available dimensions and tolerances can be found under the tab More Information.

Basic Properties (e.g., material, hardness, coating, tolerance) - Toothed Pulleys/Timing Pulleys/Idler Pulleys

 
TypeMaterialSurface Treatment
Center BearingBoth Sides BearingMain BodyFlangeBearing
AHTFAHTFWAluminum Alloy 2000 seriesEN AW-5052 Equiv.SteelClear Anodize
-KHTFWHard Clear Anodize *
* Hard Clear Anodize: Film Hardness 300HV ~

Further specifications can be found under the tab More Information.

Composition of a Product Code - Toothed Pulleys/Timing Pulleys/Idler Pulleys

• Center Bearing
Part Number
 
Type Number of Teeth Applicable Belt
AHTF
AHTF
 25
16
 T5100
-AT10150

• Both Sides Bearing
Part Number-d
 
Type Number of
Teeth
-Applicable Belt
AHTFW
AHTFW
 24
16
-
-
T5200
AT10150
-
-
10
12
* Only for AT10, hyphen ("-") is inserted between the "Number of Teeth" order No. and the "Applicable Belt" order No.

Alterations - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Flanged Idlers with Teeth - Center Bearing:Related Image

Here to the Overview of Options as PDF.

General Information - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Toothed pulley - synchronous pulley - belt pulley - product assortment

 

Selection details of toothed pulleys/timing pulleys/idler pulleys

- Material: aluminum, steel, stainless steel (stainless steel), plastic

- Coatings: uncoated, burnished, anodized, nickel-plated

- Profile form: 1.5GT, 2GT, 3GT, 5GT, P2M, P3M, P5M, P8M, S2M, S3M, S5M, S8M, S14M, T2.5, T5, T10, AT5, AT10, 5M, 8M, 14M, 8YU, H, L, MXL, XL, PowerGrip GT3: MR2, MR3, MR5

- ISO tolerances: H7

- Belt width (mm): 4, 4.8, 6, 6.4, 7, 7.9, 9, 9.5, 10, 12, 12.7, 15, 18, 19.1, 20, 25, 25.4, 26, 28, 30, 31, 38,1, 40, 50, 50.8, 53, 60, 74, 76.2, 100

- Belt width (inches): 0.19, 0.25, 0.31, 0.37, 0.5, 0.75, 1, 1.5, 2

- Number of teeth: 10 to 72

 

Description/Basics

The toothed pulley for mechanical engineering is intended for the transmission of force and torque. Timing pulleys enable a gear ratio of speeds through belt pulleys of different sizes. Timing pulleys are more efficient, durable and significantly more maintenance-friendly compared to chain transmissions.

How much torque and load a timing pulley can transmit depends on the width of the belt. The width of the belt must be calculated. It is recommended to ensure the belt is correctly tensioned. MISUMI already offers the suitable idler pulley and return rollers with integrated ball bearings. For design and design help follow this link.

Different profile shapes of the toothed belts and belt pulleys are responsible for the transmission of power. Depending on the positioning accuracy, the applied torque and the conveying weight, MISUMI offers the fitting pulley. Toothed belt drives are generally used in the industry in three areas:
Positioning: Timing pulleys is often used in 3D printers. A toothed pulley with a semi-circular profile (e.g., GT) is often used for the required position accuracy of a 3D printers. The round shape offers the benefit of little play when the direction changes.
Drive: toothed pulleys are also used for high torque. In most cases, a timing pulley with a rounded trapezoidal profile (e.g., S8M) is used. These are particularly well suited for the transmission of high forces, which occur in drives of various applications in order to drive mechanical components.
Conveying: toothed pulleys can also be used for transporting loads. A straight trapezoidal profile is often used for this purpose (e.g., AT). This toothed pulley shape offers a large surface for loading and transmitting of loads.

Which toothed pulley or timing pulley is the right one for your application depends on the respective task of the toothed belt drive. Different toothed disc profiles have proven themselves for each type of application.

Various bore hole shapes and fastening variants are available for shaft mounting. These allow fastening via set screws, keyways and by means of Mecha locks. Fastening via a clamping sleeve has the further advantage that it allows adjusting the alignment continuously. The MISUMI product assortment has these ready-to-install.

Application Examples - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Application example: idler pulley - idler pully toothed with chain tensioner - toothed pulley with chain tensioner

Application example: idler pulley
(1) Idler pulleys, (2) chain tensioner

Application example: return roller - return roller with cantilever pin - synchronous pulley with on-board disc - toothed pulley with on-board disc

Application example: deflection roller
S (1) Toothed pulleys with crimp disc, (2) nut, (3) washer, (4) cantilever shaft, (5) retaining ring

Application example: synchronous pulleys - toothed pulleys with toothed belts - toothed pulley with screw-on clamp

Application example: timing pulleys
(1) Flat head screw, (2) Timing pulley, (3) Timing belt, (4) Screw-on terminal

Application example: toothed belt drives - toothed pulleys with crimp disc - idler pulley with crimp disc - tensioning of the toothed belt

Application example: of toothed belt drives
(1) Toothed belt, (2) driven toothed pulley with crimp disc, (3) idler pulley with crimp disc, (4) driving toothed pulley with crimp disc

 

Industrial Applications

3D printer industry
Automotive industry
Pharmaceutical industry
Packaging industry

Part Number:  

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Part Number
AHTF16-AT10150
AHTF16-AT10250
AHTF16T10150
AHTF16T10250
AHTF18T10150
AHTF18T5100
AHTF20-AT10150
AHTF20-AT10250
AHTF20AT5100
AHTF20AT5150
AHTF20T10150
AHTF20T10250
AHTF20T5100
AHTF20T5150
AHTF22-AT10150
AHTF22T10150
AHTF22T5100
AHTF24T10150
AHTF24T5100
AHTF25T5100
AHTF26T10150
AHTF28AT5100
AHTF28AT5150
AHTF28T5100
AHTF28T5150
AHTF30AT5100
AHTF30AT5150
AHTF30T5100
AHTF30T5150
AHTFW16-AT10150-12
AHTFW16-AT10150-15
AHTFW16-AT10200-12
AHTFW16-AT10200-15
AHTFW16-AT10250-12
AHTFW16-AT10250-15
AHTFW16-T10150-12
AHTFW16-T10150-15
AHTFW16-T10200-12
AHTFW16-T10200-15
AHTFW16-T10250-12
AHTFW16-T10250-15
AHTFW16-T10300-12
AHTFW16-T10300-15
AHTFW16-T10400-15
AHTFW16-T10500-15
AHTFW18-AT10250-15
AHTFW18-AT5100-6
AHTFW18-T10200-15
AHTFW18-T10250-15
AHTFW18-T10300-15
AHTFW18-T5100-6
AHTFW18-T5150-6
AHTFW18-T5200-8
AHTFW18-T5250-8
AHTFW20-AT10200-15
AHTFW20-AT10250-15
AHTFW20-AT5100-8
AHTFW20-AT5150-8
AHTFW20-T10200-15
AHTFW20-T10250-15
Part Number
Standard Unit Price
Minimum order quantityVolume Discount
Standard
Shipping Days
?
RoHSBelt Type Belt Width
(mm)
[T] Number of Teeth Surface Treatment [d] Diameter (Shaft Bore)
(mm)

41.88 €

1 Available 10 Days 10AT101516Clear Anodize-

53.15 €

1 Available 10 Days 10AT102516Clear Anodize-

41.88 €

1 Available 10 Days 10T101516Clear Anodize-

53.15 €

1 Available 10 Days 10T102516Clear Anodize-

61.87 €

1 Available 10 Days 10T101518Clear Anodize-

36.43 €

1 Available 6 Days 10T51018Clear Anodize-

63.13 €

1 Available 10 Days 10AT101520Clear Anodize-

72.75 €

1 Available Same day

Stock

10AT102520Clear Anodize-

36.06 €

1 Available 6 Days 10AT51020Clear Anodize-

40.11 €

1 Available 6 Days 10AT51520Clear Anodize-

63.13 €

1 Available 10 Days 10T101520Clear Anodize-

72.75 €

1 Available 10 Days 10T102520Clear Anodize-

36.06 €

1 Available 6 Days 10T51020Clear Anodize-

40.11 €

1 Available 6 Days 10T51520Clear Anodize-

65.92 €

1 Available 10 Days 10AT101522Clear Anodize-

65.92 €

1 Available 10 Days 10T101522Clear Anodize-

42.52 €

1 Available 6 Days 10T51022Clear Anodize-

68.96 €

1 Available 10 Days 10T101524Clear Anodize-

45.30 €

1 Available 6 Days 10T51024Clear Anodize-

47.06 €

1 Available 6 Days 10T51025Clear Anodize-

71.74 €

1 Available 10 Days 10T101526Clear Anodize-

45.67 €

1 Available 10 Days 10AT51028Clear Anodize-

46.95 €

1 Available 10 Days 10AT51528Clear Anodize-

45.67 €

1 Available 10 Days 10T51028Clear Anodize-

46.95 €

1 Available 10 Days 10T51528Clear Anodize-

48.34 €

1 Available 10 Days 10AT51030Clear Anodize-

61.37 €

1 Available 10 Days 10AT51530Clear Anodize-

48.34 €

1 Available 10 Days 10T51030Clear Anodize-

61.37 €

42.96 €

1 Available Same day

Stock

10T51530Clear Anodize-

64.91 €

1 Available 10 Days 10AT101516Clear Anodize12

65.29 €

1 Available 10 Days 10AT101516Clear Anodize15

71.99 €

1 Available 10 Days 10AT102016Clear Anodize12

72.88 €

1 Available 10 Days 10AT102016Clear Anodize15

74.52 €

1 Available 10 Days 10AT102516Clear Anodize12

75.04 €

1 Available 10 Days 10AT102516Clear Anodize15

64.91 €

1 Available 10 Days 10T101516Clear Anodize12

65.29 €

1 Available 10 Days 10T101516Clear Anodize15

71.99 €

1 Available 10 Days 10T102016Clear Anodize12

72.88 €

1 Available 10 Days 10T102016Clear Anodize15

74.52 €

1 Available 10 Days 10T102516Clear Anodize12

75.04 €

1 Available 10 Days 10T102516Clear Anodize15

82.12 €

1 Available 10 Days 10T103016Clear Anodize12

88.95 €

1 Available 10 Days 10T103016Clear Anodize15

100.84 €

1 Available 10 Days 10T104016Clear Anodize15

117.91 €

1 Available 10 Days 10T105016Clear Anodize15

82.12 €

1 Available 10 Days 10AT102518Clear Anodize15

38.72 €

1 Available 6 Days 10AT51018Clear Anodize6

79.21 €

1 Available 10 Days 10T102018Clear Anodize15

82.12 €

1 Available 10 Days 10T102518Clear Anodize15

96.27 €

1 Available 10 Days 10T103018Clear Anodize15

38.72 €

1 Available 6 Days 10T51018Clear Anodize6

41.88 €

1 Available 6 Days 10T51518Clear Anodize6

50.10 €

1 Available 6 Days 10T52018Clear Anodize8

55.04 €

1 Available 6 Days 10T52518Clear Anodize8

85.53 €

1 Available 10 Days 10AT102020Clear Anodize15

88.44 €

1 Available 10 Days 10AT102520Clear Anodize15

42.00 €

1 Available 7 Days 10AT51020Clear Anodize8

45.04 €

1 Available 6 Days 10AT51520Clear Anodize8

85.53 €

1 Available 10 Days 10T102020Clear Anodize15

88.44 €

1 Available 10 Days 10T102520Clear Anodize15

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Back to the Category Toothed Pulleys/Timing Pulleys/Idler Pulleys

Technical Drawing - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Flanged Idlers with Teeth - Center Bearing:Related Image
Open the technical drawing in the new window

Specification Tables - Toothed Pulleys/Timing Pulleys/Idler Pulleys

■T5 (Center Bearing)
Part NumberShaft Dia.
d
P.D.O.D.FEAWSBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DB
AHTF18T5100828.6527.80332211165698ZZx1196 
20T5100831.8331.00362411165698ZZx1196 
T515017225698ZZx2 
22T51001035.0134.254027111656900ZZx1226 
24T51001038.2037.404530111646000ZZx1268 
25T51001039.7939.004530111646000ZZx1268 
28T51001044.5643.75483511163.56200ZZx1309 
T515017226.5 
30T51001247.7546.955236111636201ZZx13210 
T515017226 

■T5 (Both Sides Bearing)
Part NumberShaft Dia. dP.D.O.D.FEAWDhBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DB
AHTFW18T5100628.6527.803322111613696ZZx2155 
T51501722 
T52008222716.5698ZZx2196 
T52502732 
20T5100831.8331.003624111616.5698ZZx2196 
T51501722 
T52002227 
T52502732 
22T51501035.0134.254027172219.56900ZZx2226 
T52002227 
T52502732 
24T51001038.2037.404530111619.56900ZZx2226 
T51501722 
T52002227236000ZZx2268 
T52502732 
25T51501039.7939.0045301722236000ZZx2268 
T52002227 
T52502732 
28T51501044.5643.7548351722256200ZZx2309 
T52002227 
T52502732 
30T51501247.7546.9552361722256001ZZx2288 
T52002227276201ZZx23210 
T52502732 

■T10 (Center Bearing)
Part NumberShaft Dia.
d
P.D.O.D.FEAWSBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DB
AHTF16T101501250.9349.055840172266201ZZx13210 
T1025015273256202ZZx23511 
18T101501257.3055.456145172266201ZZx13210 
20T1015063.6661.80675017226 
T1025015273256202ZZx23511 
22T101501570.0368.15806017225.56202ZZx13511 
24T101501576.3974.55876717225.56202ZZx13511 
26T101501582.7680.90876717225.56202ZZx13511 
■T10 (Both Sides Bearing)
Part NumberShaft Dia. dP.D.O.D.FEAWDhBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DB
AHTFW16T101501250.9349.0558401722256001ZZx2288 
T102002227 
T102502732 
T103003237276201ZZx23210 
T10150151722296002ZZx2329 
T102002227 
T102502732 
T103003237306202ZZx23511 
T104004348 
T105005358 
18T102001557.3055.4561452227296002ZZx2329 
T102502732306202ZZx23511 
T103003237 
20T102001563.6661.8067502227296002ZZx2329 
T102502732306202ZZx23511 
T103003237 
T104004348 
T105005358 
22T102002070.0368.1580602227376004ZZx24212 
T102502732 
T103003237416204ZZx24714 
24T102002076.3974.5587672227376004ZZx24212 
T102502732416204ZZx24714 
T103003237 
26T102002082.7680.9087672227376004ZZx24212 
T102502732416204ZZx24714 
T103003237 

■AT5 (Center Bearing)
Part NumberShaft Dia.
d
P.D.O.D.FEAWSBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DB
AHTF20AT5100831.8330.60362411.616.55.25698ZZx1196 
AT515016.621.54.75698ZZx2 
28AT51001044.5643.35483511.616.53.756200ZZx1309 
AT515016.621.56.25 
30AT51001247.7546.55554011.616.53.256201ZZx13210 
AT515016.621.55.75 

■AT5 (Both Sides Bearing)
Part NumberShaft Dia. dP.D.O.D.FEAWDhBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DBAHTFWKHTFW
AHTFW
KHTFW
18AT5100628.6527.40332211.616.513696ZZx2155  
20AT5100831.8330.60362411.616.516.5698ZZx2196  
AT515016.621.5  
24AT51001038.2037.00453011.616.519.56900ZZx2226  
AT515016.621.5  
25AT51501039.7938.60453016.621.5236000ZZx2268  
30AT51501247.7546.55554016.621.5276201ZZx23210  

■AT10 (Center Bearing)
Part NumberShaft Dia.
d
P.D.O.D.FEAWSBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DB
AHTF16AT101501250.9349.05584016.522.56.256201ZZx13210 
AT102501526.532.55.256202ZZx23511 
20AT101501263.6661.80675016.522.56.256201ZZx13210 
AT102501526.532.55.256202ZZx23511 
22AT101501570.0368.15806016.522.55.756202ZZx13511 

■AT10 (Both Sides Bearing)
Part NumberShaft Dia. dP.D.O.D.FEAWDhBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DB
AHTFW16AT101501250.9349.05584016.522.5256001ZZx2288 
AT1020021.527.5 
AT1025026.532.5 
AT101501516.522.5296002ZZx2329 
AT1020021.527.5 
AT1025026.532.5 
18AT102501557.3055.45614526.532.5306202ZZx23511 
20AT102001563.6661.80675021.527.5296002ZZx2329 
AT1025026.532.5306202ZZx23511 
26AT102502082.7680.90876726.532.5416204ZZx24714 

 

Alterations - Toothed Pulleys/Timing Pulleys/Idler Pulleys


Flanged Idlers with Teeth - Center Bearing:Related Image

Here to the Option Overview PDF

Basic information

Type Idlers with Teeth Material 2000 Series Aluminum Alloy (Duralumin) Timing Pulleys/Idlers Idlers

Frequently Asked Questions (FAQ)

Question:

Do you have any belt pulleys without a hole?

Answer:

The MISUMI toothed pulleys always have a pilot bore. It is expanded depending on your configuration. It provides the advantage that the belt pulleys are already provided with a suitable shaft bore ready for installation. Therefore, it does not require time-consuming post-processing.

Question:

Do you have timing pulleys made of aluminum?

Answer:

The MISUMI online shop also offers timing pulleys or toothed pulleys in aluminum. Furthermore, we are also offering belt pulleys in steel and stainless steel. The return rollers and idler pulleys for the timing belts are also available in plastic.

Question:

Is a transmission with toothed belt pulleys possible?

Answer:

With toothed pulleys, a gear ratio is possible in a drive. The gear ratio is established based on the number of teeth on the belt pulleys. It should be ensured that the minimum number of teeth of the timing pulley disc is not undercut.

Question:

Which type of the toothed belt pulley can be clamped during assembly?

Answer:

There are a number of ways to install timing pulleys on a shaft. For applications that are not exposed to high torque, such as conveyors, it can be sufficient to fasten a timing pulley using clamping threaded pins. For this purpose, the shaft should have a flat surface.
For higher loads, a toothed pulley with a keyway can also be used.
A further variant is the fastening of a timing pulley via a conical chip sleeve. Depending on the type of Mecha lock, the timing pulley requires lateral internal threads, which can be added through additional options in the MISUMI online shop.
A timing pulley with a bore hole can also be combined with a Mech lock. MISUMI is offering this combination as a set.

Question:

Where do you position the tension roller?

Answer:

If an idler pulley should be utilised, it should be positioned on the sag side. This means that the idler pulley is attached to the side not subjected to pull.
Ideally, a toothed idler pulley is mounted on the inside of the toothed belt. The tensioning roller should always be larger than the smallest toothed idler pulley of the belt drive system.
If an idler pulley must tension the toothed belt from the outside, then a non-toothed (flat) idler pulley should be used. Cantilever pins, which MISUMI offers in various geometric versions, are suitable for fastening.

Question:

Which parallel key can be used for the toothed pulleys?

Answer:

The parallel key size is based on the shaft diameter. In this case, it is recommended using the MISUMI parallel keys, as they fit better when MISUMI toothed pulleys are used. See Overview available as PDF for keyway tolerances.

Question:

Is a timing pulley with a round profile better?

Answer:

Timing pulleys and round-profile timing belts are not recommended for every application. For example, the round profile shape is well suited for applications that require high positioning accuracy. Therefore, they are often used in 3D printers and scanners. Compared to other profile shapes, the round profile shape has a higher wear resistance. Another advantage of the round profile shape is the minimized play in the return (reverse play).

Question:

Which belt pulley is suitable for Gates toothed belts?

Answer:

The GT and EV timing pulleys are suitable for Gates’ toothed belts. However, these require you put attention to the slope (distance of the teeth) of the toothed belt. It must be checked whether these correspond to the selected toothed pulley.

Question:

Are the curtain discs necessary for the toothed pulleys?

Answer:

It is recommended using the smaller belt pulleys particularly with curb disc. The curb disk ensures that the toothed belt does not migrate down from the toothed belt pulley. Even with the smallest misalignment of a pulley, there may be a risk that the toothed belt will move and jump during operation.

Question:

How is the gearing of the toothed pulleys manufactured?

Answer:

The gear teeth of the MISUMI toothed belt pulley are mainly pushed. This ensures high manufacturing accuracy. As a result, the teeth fit precisely into the toothed belt profile of the timing belts and ensure optimal power and torque transmission.

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