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No.000005 Soldering fixture
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Soldering fixture that can accommodates different size workpieces.
Related Category
Ceramic Plate
| Product name | Ceramic Plates |
|---|---|
| Model number | CEA-10-10-2.5 |
| Characteristics | Ceramic plate excellent in insulation, heat resistance, and wear. |
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria
Insulate fixture from soldering heat.
Available sizes
■Ceramic Plate
| Material | Finish accuracy | Color | Operating Ambient Temperature | External dimensions | Hole machining | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| Long side | Short side | Plate thickness | Number of holes | Hole DIA. | Long side hole pitch | Short side hole pitch | ||||
| (Configure in 1mm increments) | (Configure in 0.5mm increments) | |||||||||
| Alumina 96 | Standard grade | White | Room temperature ~ 1000°C | 10 ~ 200 | 10 ~ 100 | 1, 2, 2.5 | No hole, 2 Holes, 4 Holes | Ø3.5, Ø4.5, Ø5.5, Ø6.5, Ø9, Ø11 | 9 ~ 191 | 5 ~ 95 (2 Holes), 9 ~ 91 (4 Holes) |
| Precision grade (Top / bottom machined) | 10 ~ 100 | 10 ~ 100 | 9 ~ 91 | |||||||
| Steatite | Standard grade | White | Room temperature ~ 1000°C | 10 ~ 70 | 10 ~ 70 | 3, 5 | 9 ~ 61 | 5 ~ 65 (2 Holes), 9 ~ 61 (4 Holes) | ||
| Precision grade (Top / bottom machined) | ||||||||||
| Machinable ceramic | Standard grade | Natural color | Room temperature ~ 1000°C | 10 ~ 200 | 10 ~ 100 | 1, 2, 2.5 | 9 ~ 191 | 5 ~ 95 (2 Holes), 9 ~ 91 (4 Holes) | ||
* Please see the product pages for shape details and dimensions.
Accuracy Info
■Ceramic plate accuracy standards
| Finish accuracy | Plate thickness parallelism (Per 100mm) | Flatness (Per 100mm) |
|---|---|---|
| Standard grade | 0.1 | 0.1 |
| Precision grade | 0.05 | 0.05 |
Toggle Clamp
| Product name | Horizontal Handle/Horizontal or Vertical Base Push-Pull Type |
|---|---|
| Model number | MC03-S1 |
| Characteristics | A small toggle clamp suitable for light duty work, with a horizontally moving handle. Effective when there are obstacles above. |
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria
Clamping force, toggle clamp type (horizontal mounting bracket and handle).
Available sizes
■Toggle clamp Horizontal Type, Clamping force 450N
| Material | Main body: EN 1.0038 Equiv. / Rubber tipped bolt: NBR | EN 1.4301 Equiv. | ||
|---|---|---|---|---|
| Surface treatment | Main body: Trivalent chromate / Shaft: Nickel plating | - | ||
| Clamp handle | Fore / Aft rotation | Right rotation | Left rotation | Fore / Aft rotation |
| Stroke (mm) | 17 | 16 | 17 | |
| Clamping force (N) | 450 | 500 | 450 | |
| Weight (g) | 50 | 65 | 50 | |
| Handle open / close angle | 190° | 180° | 190° | |
| Overall width (Clamped) | 27 | 57 | 27 | |
| Overall height (Clamped) | 43.5 | 17 | 43.5 | |
| Tip screw | M4 bolt with rubber | M4 bolt with rubber | M4 stainless steel bolt | |
| Overall length (Clamped) | 73.9 | 81.5 | 73.9 | |
| Overall length (Unclamped) | 56.9 | 65.5 | 56.9 | |
| Push axis height | 12.7 | 10 | 12.7 | |
* Please see the product pages for shape details and dimensions.
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Application Overview
Purpose
- Retaining fixture to accommodate various sizes of workpiece for soldering.
- The left side is the fixed side, and the right side is the clamp side.
- Soldering on difficult to work on positions.
Points for use
- A manually operated mechanism with a toggle clamp on each side. The left side of fixture is fixed while the right side is adjustable.
- The part that contacts the workpiece is of ceramic to ensure insulation.
Target workpiece
- Molded plastic product
External dims.: W130 x D22 x H25
Weight: 40g
Design Specifications
Operating Conditions or Design Requirements
- Toggle clamp stroke: 17mm (Both sides)
- Right side clamp uses spring: 4mm
- External dimensions: W150 x D235 x H37
Required Performance
- Workpiece retention load: 4.9N
- Workpiece dimensional variation: ±0.3mm
Selection Criteria for Main Components
- Toggle clamp
- Side push type is selected for horizontal operation.
- The toggle clamp selected has sufficient clamping force for the application.
- Linear guide
- Since applicable moment load is small, select a type most suitable for the size of the fixture.
- Ceramic plate
- To ensure insulation.
Design Evaluation
Verification of main components
- Select a spring that offers sufficient retention load.
- Spring load
- Calculation formula: Reaction force F = kx
- Assumed load: F = 4.9N
- Set length: 19mm, Free length: 20mm
- Assumed deflection under pressure: x = 5mm (1mm when set, 4mm when stroked)
- Spring constant: k = 4.9 / 5 = 0.98N/mm is selected
Other Design Consideration
- A linear guide is used to stabilize the horizontal movements of toggle clamps.
- The clamp plate on the clamp side (Right) is in free state to be able to absorb varying workpiece dimensions.
- Retaining position adjustments on the fixed side (Left) is made by the floating joint length adjustments.
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