- inCAD Library Home
- > No.000005 Soldering fixture
No.000005 Soldering fixture
31
31
Soldering fixture that can accommodates different size workpieces.
Related Category
Ceramic Plate
| Product name | Ceramic Plates |
|---|---|
| Model number | CEA-10-10-2.5 |
| Characteristics | Ceramic plate excellent in insulation, heat resistance, and wear. |
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria
Insulate fixture from soldering heat.
Available sizes
■Ceramic Plate
| Material | Finish accuracy | Color | Operating Ambient Temperature | External dimensions | Hole machining | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| Long side | Short side | Plate thickness | Number of holes | Hole DIA. | Long side hole pitch | Short side hole pitch | ||||
| (Configure in 1mm increments) | (Configure in 0.5mm increments) | |||||||||
| Alumina 96 | Standard grade | White | Room temperature ~ 1000°C | 10 ~ 200 | 10 ~ 100 | 1, 2, 2.5 | No hole, 2 Holes, 4 Holes | Ø3.5, Ø4.5, Ø5.5, Ø6.5, Ø9, Ø11 | 9 ~ 191 | 5 ~ 95 (2 Holes), 9 ~ 91 (4 Holes) |
| Precision grade (Top / bottom machined) | 10 ~ 100 | 10 ~ 100 | 9 ~ 91 | |||||||
| Steatite | Standard grade | White | Room temperature ~ 1000°C | 10 ~ 70 | 10 ~ 70 | 3, 5 | 9 ~ 61 | 5 ~ 65 (2 Holes), 9 ~ 61 (4 Holes) | ||
| Precision grade (Top / bottom machined) | ||||||||||
| Machinable ceramic | Standard grade | Natural color | Room temperature ~ 1000°C | 10 ~ 200 | 10 ~ 100 | 1, 2, 2.5 | 9 ~ 191 | 5 ~ 95 (2 Holes), 9 ~ 91 (4 Holes) | ||
* Please see the product pages for shape details and dimensions.
Accuracy Info
■Ceramic plate accuracy standards
| Finish accuracy | Plate thickness parallelism (Per 100mm) | Flatness (Per 100mm) |
|---|---|---|
| Standard grade | 0.1 | 0.1 |
| Precision grade | 0.05 | 0.05 |
Toggle Clamp
| Product name | Horizontal Handle/Horizontal or Vertical Base Push-Pull Type |
|---|---|
| Model number | MC03-S1 |
| Characteristics | A small toggle clamp suitable for light duty work, with a horizontally moving handle. Effective when there are obstacles above. |
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria
Clamping force, toggle clamp type (horizontal mounting bracket and handle).
Available sizes
■Toggle clamp Horizontal Type, Clamping force 450N
| Material | Main body: EN 1.0038 Equiv. / Rubber tipped bolt: NBR | EN 1.4301 Equiv. | ||
|---|---|---|---|---|
| Surface treatment | Main body: Trivalent chromate / Shaft: Nickel plating | - | ||
| Clamp handle | Fore / Aft rotation | Right rotation | Left rotation | Fore / Aft rotation |
| Stroke (mm) | 17 | 16 | 17 | |
| Clamping force (N) | 450 | 500 | 450 | |
| Weight (g) | 50 | 65 | 50 | |
| Handle open / close angle | 190° | 180° | 190° | |
| Overall width (Clamped) | 27 | 57 | 27 | |
| Overall height (Clamped) | 43.5 | 17 | 43.5 | |
| Tip screw | M4 bolt with rubber | M4 bolt with rubber | M4 stainless steel bolt | |
| Overall length (Clamped) | 73.9 | 81.5 | 73.9 | |
| Overall length (Unclamped) | 56.9 | 65.5 | 56.9 | |
| Push axis height | 12.7 | 10 | 12.7 | |
* Please see the product pages for shape details and dimensions.
-
TERMS AND CONDITIONS FOR USE OF CAD DATA-
Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
- 1. CAD Data
- The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
- 2. Disclaimer on Data
- While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
- 3. Copyright
-
Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
- 4. Disclaimer of Warranty
- ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances). - 5. Policy of Third Parties
- You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.
CAD Data Download (Unit Assembly)
CAD Data Download: File Format
Cautions on the CAD data
-
Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
The CAD data unit assembly consists of sub-assemblies.
Each sub-assembly unit can be used as it is or can be edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
- The Data including the third-part components are made by the Company.
* The part in the frame is a sub-assembly unit.
-
Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
-
- * Unit assembly CAD data consists of some sub-assemblies.
Each sub-assembly unit can be used as it is or can be edited.
Application Overview
Purpose
- Retaining fixture to accommodate various sizes of workpiece for soldering.
- The left side is the fixed side, and the right side is the clamp side.
- Soldering on difficult to work on positions.
Points for use
- A manually operated mechanism with a toggle clamp on each side. The left side of fixture is fixed while the right side is adjustable.
- The part that contacts the workpiece is of ceramic to ensure insulation.
Target workpiece
- Molded plastic product
External dims.: W130 x D22 x H25
Weight: 40g
Design Specifications
Operating Conditions or Design Requirements
- Toggle clamp stroke: 17mm (Both sides)
- Right side clamp uses spring: 4mm
- External dimensions: W150 x D235 x H37
Required Performance
- Workpiece retention load: 4.9N
- Workpiece dimensional variation: ±0.3mm
Selection Criteria for Main Components
- Toggle clamp
- Side push type is selected for horizontal operation.
- The toggle clamp selected has sufficient clamping force for the application.
- Linear guide
- Since applicable moment load is small, select a type most suitable for the size of the fixture.
- Ceramic plate
- To ensure insulation.
Design Evaluation
Verification of main components
- Select a spring that offers sufficient retention load.
- Spring load
- Calculation formula: Reaction force F = kx
- Assumed load: F = 4.9N
- Set length: 19mm, Free length: 20mm
- Assumed deflection under pressure: x = 5mm (1mm when set, 4mm when stroked)
- Spring constant: k = 4.9 / 5 = 0.98N/mm is selected
Other Design Consideration
- A linear guide is used to stabilize the horizontal movements of toggle clamps.
- The clamp plate on the clamp side (Right) is in free state to be able to absorb varying workpiece dimensions.
- Retaining position adjustments on the fixed side (Left) is made by the floating joint length adjustments.
Explore Similar Application Examples
Page
-
/
-
Payment Method
On-Demand Manufacturing
Certificates
Copyright © MISUMI Corporation All Rights Reserved.